Which factors affect crusher blow bars span life?
Many industrialists have an expectation to enhance their industrial equipments and projects on a regular basis and they are advised to find and make certain how to increase the lifespan of industrial resources. If you use the crusher blow bars and think about the lifespan of these blow bars, then you have to consider several things. This is because different factors affect the crusher blow bars span life. In general, wear is produced when two elements press against each other. Some examples for this wear are crushing material, blow bars, and apron liner. Small elements from each object get become detached at first and causing the entire surface to wear away. Abrasion is an important factor in wear for crushing application.
Concentrate on important things
As a beginner to the crusher blow bars, you have to know the main factors influencing the wear rate of these products. Some of these factors are the material feed, fineness content, moisture content, rotor speed, and crusher ratio. If you properly control all such factors, then you can successfully reduce the blow bars’ wear rate. You will get all the benefits of optimizing the blow bar and reduce the expenses of wear part.
A gentle radius on the blow bar is properly formed when the life of such blow bar is optimized. It reveals that the overall material feed in to the crusher is the suitable size, correct blow bar for the feed material is being used and the parameter of the machine is correctly set up. You can concentrate on the overall profile of the blow bar and make a good decision to use it as per your requirements.
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Make a good decision
The overall risk of the blow bar’ breakage increases when the rotor speed is too slow. This is because excessive penetration on the blow bar. This reveals that the blow bar is underused before changing and ends in the shortness lifespan of the rotor wear. The wear rate will be increased when the rotor speed is high as poor penetration. The blow bar’s top is worn down flat. This reduction in the output makes the maximum fines material.
Many people in the competitive industrial sector have a commitment to increasing the lifetime of all categories of industrial equipment every day. They use the best resources and follow the most suggested practices to successfully increase the life span of wear parts of the crusher blow bars. They are very conscious about important things behind the wear of blow bars and how to use the best methods to keep the blow bar components in a good condition. They have to keep in mind that influencing factors for the complete wear of blow bars in our time are the splitting ratio and pre-screening factors, crushing ratio and crusher configuration factors, rotor speed factor, and feed material factor.
Increase the life span of the crusher blow bars
You have to know and keep in mind that wear is produced by 2 elements pressing against each other with any relative movement between the crushing material and the blow bar. Small particles become detached from both elements’ surfaces during the wear process. There is a material fatigue because the crusher tools are entirely subjected to numerous pressure as well as impact stresses. Deformation and stresses take place as the mechanical contact forces worsening the ensuing abrasion when the opposing object is harder and rougher than the basic material when the individual hard particles unbound or bound are entirely pressed into the opposing object.
The crusher tools are subject to less or more wear based on different influencing factors. Some of these factors are the incorrect installation, dirt, and elements from various manufacturers Shredder Parts with not identical nature. The breakage can also occur in extreme cases. Usual reasons for the short service life of the crusher blow bars in our time are the caking of crushed materials around the ceramics blow bar’s impact area, choosing the wrong blow bar for the material which has to be crushed, and the machine parameter settings inappropriate for the application that is the crushing ratio and the rotor speed.